Repeatable Routings – Our circuits are made from precise replicas of artwork for superior manufacturing consistency. Reliability and Durability – A properly designed dynamic flexible circuit can move and flex more than 1 million times without a failure. Point-to-Point Wire Replacement – Depending on the number of point-to-point connections in a circuit design, at Flexible Circuit Technologies, we can design and build a single flex circuit that can eliminate many (if not all) of those interconnections. Flex circuits can be designed so that interconnections are reduced, which in turn, increases the reliability of a circuit. Increased System Reliability – In the past, most circuit failures occurred at an interconnection point. Further, the thinner design of flex circuits allows for heat dissipation from both sides of the circuit. Increased Heat Dissipation – Due to the larger surface-to-volume ratio of the copper traces, and the ultra-thin electrical dielectric covering, heat generated in the traces is more readily dissipated. Improved Airflow – Because of their streamlined design, flexible circuits allow for the flow of cooling air through an electronic application. Denser device populations and lighter conductors can be designed into a product, freeing space for additional product features. High Density Applications – Flexible circuits allow for extremely narrow lines and spaces giving way to high density device population. Flex circuits can be manipulated many times during installation and servicing without electronic failure. As a result, they solve space and weight problems unmatched by rigid boards. Wire harness conversion to flex reduces wiring errors from hand made connections and decreases assembly timeįlexibility during Installation – Flexible circuits allow a third dimension to work with because they can interconnect between two or more planes when formed. Single layer, multilayer, and Rigid/flex capabilities.Withstand hostile shock and vibration operating environments.Flex circuit designs could entail any of the following: Flexible circuits can be designed to meet highly complex and unimaginable configurations while being able to operate in the most hostile environments. At Flexible Circuit Technologies, we pride ourselves on taking on the most complex of design challenges. Because they are as flexible as wires or ribbon cables, flexible circuit design options are endless. Whether it is a low volume production with a complex circuit or high-volume production with a simple circuit, assembly time and costs are decreased.ĭesign Freedom – Unlike rigid boards, flexible circuits are not restricted to two dimensions. Wiring errors are eliminated and hence manufacturing costs are reduced. Flex circuits eliminate the high cost of routing, wrapping and soldering wires. Flex circuits have an intrinsic ability to integrate form, fit and function. Circuits are ONLY routed to those points called for by the schematic, net list, or gerber files.ĭecreased Assembly Time and Costs – Flex circuits require less manual labor during assembly and reduce production errors. There are many benefits to Flexible Printed Circuits including:Īssembly Error Reduction – With accurate designs and automated production, flex circuits eliminate human errors, when compared to hand-built wire harnesses.
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